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tubing size/thickness for truck rack?

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  • tubing size/thickness for truck rack?

    A neighbor of mine and I are going to build a rack for his truck, one of those general contractor type racks that mounts to the bed and extends over the cab for carrying lumber, plywood, drywall, and what not.

    I'm wondering what size tubing would be sufficient? He wants round tubing, so we'll go with that, probably 1.25 or 1.5" diameter, for those diameters, what thickness might be appropriate? would .120 wall thickness be overkill? This is on a small-ish truck, a Frontier. The truck is a 4 door with a relatively short bed, so there will be a good bit hanging forward over the cab, so we're thinking make it double tubed (one tube about 6 inches higher than the lower tube) and connect it every few feet with some smaller diameter tubing, for rigidity.

    We won't have any bends (we don't have a bender) but I did pick up a tubing notcher (JD2 TN-100), maybe the next project will net me a bender, slowly accumulate more tools

    Just thought I'd ask here, get some feedback from yall since I know some of yall fab stuff up alot
    [COLOR="#FF0000"]R[/COLOR]edneck [COLOR="#FF0000"]D[/COLOR]riveway [COLOR="#FF0000"]F[/COLOR]ab
    www.DanielBuck.net - www.DNSFAIL.com - www.FurnitureByBuck.com

  • #2
    I have a back rack or a "headache" rack that's made from 2"x.120 square tubing. It's not the entire bed rack that you're describing, mine just protects the cab from the bed

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    • #3
      Shouldn't you be working on your Willys?
      Rich

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      • #4
        Buy one already done on Craigslist for a couple of hundred bucks and be done with it.
        http://losangeles.craigslist.org/lac...012493708.html
        >>>>>>>>>>>>>>>>>>>>>>>>>>
        ERIK


        95 yj, locked lifted, and ready to rock!

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        • #5
          Originally posted by Ol Man View Post
          Shouldn't you be working on your Willys?
          yea... haha! I did get some work done on it this weekend though. Got the driveshafts bolted on, all the shift levers attached, electric fan and radiator hoses put on, and started removing some of the old wiring. Next will be the fuel lines and pedals.

          Originally posted by NAILER341 View Post
          Buy one already done on Craigslist for a couple of hundred bucks and be done with it.
          http://losangeles.craigslist.org/lac...012493708.html
          but where's the fun in that? We want to make it
          Last edited by daniel_buck; 08-20-13, 09:27 AM.
          [COLOR="#FF0000"]R[/COLOR]edneck [COLOR="#FF0000"]D[/COLOR]riveway [COLOR="#FF0000"]F[/COLOR]ab
          www.DanielBuck.net - www.DNSFAIL.com - www.FurnitureByBuck.com

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