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Most of the ones I see are 1/4 inch but smallest I would use is 3/16. You can buy winch mounch plates from a number of different sources like Ballistic and others. Also need to keep it as close to inline with the frame as possible.
I bought a slab of 1/4 inch plate and had a one inch bend in the back and a two inch bend in the front to mount the fairleed
the plate is stupid strong and will not flex a bit
I had to do a bit of trimming for the fairleed but that was to be expected
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