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CJ Skid Plate

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  • CJ Skid Plate

    So after having to repair my stock skid plate after almost every run I decided it was time to build my own out of some stronger material. After much research I came up with a design. I started by getting some 1 1/2"x.120 ERW tubing and borrowing a tube bender from one of my buddies. That's when I learned that bending tubing is not that easy. After much research I decided that the Pro Tool instructions was how I was going to do my bends. This is the link to their instructions. http://www.pro-tools.com/pdf/105.pdf

    The bender I used is a Pro Tool MB 105.

    I thought that .120 would be hard to bend in a manual bender but I have to say it bends really easy.

    Once I finished the bends it was time to figure out the best place for the tubing. There is defiantly a limit to how far forward you can go because of the front drive shaft. Also in this picture you can see the stock skid plate that is beat to :poop:

    Once I got all the clearances figured out it was time to add some strength. For this to look clean I needed to notch the tubing as clean as possible. I picked up this drill press for $40 and bought a 1 1/2" hole saw. This was quite challenging but It work out great.

    After I figured out the press (long story) I was home free and things went really smooth.


    Once the cross tubing was complete it was time for the transmission mount. For this I used 1/4" steel plate.

    After I got the transmission mount welded it was time for the tabs that would hold the aluminum plate on. For this I used 1 1/4"x1"x3/16" stock.

    Now it was time for the aluminum. I used 1/4" for this. Again you will see the piece of :poop: stock skid. Things were starting to look good and I was happy with the results so far.

    Then after about 9 hours and about $200 dollars I was done (except paint). I figured I came out ok as I still have lots of material left for future projects and I have seen similar skids for over $400.



    All in all I"m very happy with the results. I would have really liked to just installed a piece of 1/4" aluminum flush with the frame but this was not possible. Now I can't wait to test it out. :smile:
    Check out .

  • #2
    Nice job, looks good. Was there any way you could have possibly brought it up? Looks like it hangs down a little low, might be why you killed the stock one lol.

    That bender looks exactly like our JD2. You should check out the directions to make it into a hydro-setup. We went that route and it has been awsome, just hook it up to the compressor and your set. Trust me after a couple hundred bends your arms will get tired lol.
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    • #3
      Originally posted by swbooking View Post
      Nice job, looks good. Was there any way you could have possibly brought it up? Looks like it hangs down a little low, might be why you killed the stock one lol.

      That bender looks exactly like our JD2. You should check out the directions to make it into a hydro-setup. We went that route and it has been awsome, just hook it up to the compressor and your set. Trust me after a couple hundred bends your arms will get tired lol.
      Thanks. That was as high as I could go. Between the tranny mount and cat converter I was limited on space. I tried to rise everything up to mount a plate flush with the frame but it just wouldn't work. The good news is that it works great. I slammed a couple of boulders (as usual) and it held up great.
      Check out .

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